How-to
How to Air Seal Before You Insulate
A typical older house leaks the equivalent of a permanently open window. Insulation does nothing about that. Air sealing is cheap, unglamorous, and usually delivers a bigger comfort change per dollar than the insulation that follows it.
Updated January 2026 · about 7 min read
Find the leaks
Most leakage is at the top and bottom of the house — the stack effect pulls cold air in low and pushes warm air out high. Walk the attic with a bright light looking for dirty insulation (a filter stain showing air movement) and daylight around penetrations.
An infrared thermometer or thermal camera on a cold day makes leaks obvious. A cheap smoke pencil or an incense stick works too.
- Attic hatch or pull-down stairs
- Top plates of interior and exterior walls
- Plumbing vent stacks and wiring holes
- Bath fan and range hood housings
- Dropped soffits over cabinets and dropped ceilings
- Chimney and flue chases
- Rim joists in the basement
- Sill plate, ducts, and any door to an unconditioned space
Match the sealant to the gap
Under 1/4 inch: acrylic latex or siliconized caulk. 1/4 inch to 3 inches: low-expansion canned spray foam. Over 3 inches: rigid foam board or drywall scrap cut to fit, foamed at the edges.
Around metal flues and masonry chimneys use sheet metal and high-temperature sealant only — never canned foam, which is combustible and must be held 3 inches back from B-vent.
Gear for this job

Holikme Weather Stripping Door Seal, Shower Door Seal Strip,1.8" W-33Feet | Flexible Door Seal, Seals Gaps up to 1.2", Helps Reduce Air Leaks & Dust, For Doors & Windows
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Ninsula 33Ft Door Weather Stripping, (1/2in x 1/4in), Strong Adhesive, Sound Proof, Door Insulation, Weatherproof Foam Tape for Doors, Weatherstripping for Doors Frames, Windows
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Ravinte Weather Stripping Door Seal, Q-Shaped Kerf Foam Strip, 26 FT, Black | Push-In Door Weather Stripping, No Adhesive, Fits 0.35 to 0.59 Inch Gaps, Door Frame and Jamb Seal, Blocks Drafts and Noise
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VITAM AMO Weather Stripping Seal Strip for Doors/Windows 18 Feet, Self-Adhesive Backing Seals Large Gap (from 5/16 inch to 15/32 inch), Easy Cut to Size
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Don't forget the small stuff
Outlet and switch gaskets on exterior walls, weatherstripping on doors, sweeps under doors, foam covers over recessed lights, and shrink-film kits on drafty single-pane windows are all cheap fixes that add up.
How tight is too tight?
A house can be sealed to the point where it needs mechanical ventilation. If you are doing a whole-house air sealing project and combustion appliances are inside the envelope, get a blower door test and consider a bath-fan-based or ERV ventilation strategy.
Run the numbers
Frequently asked questions
- Should I air seal or add insulation first?
- Air seal first, always. Insulation laid over unsealed penetrations lets warm moist air keep moving into the attic, which wastes energy and can condense on the sheathing.
- How much does DIY air sealing cost?
- Usually $150–$400 in caulk, canned foam, gaskets and weatherstripping for a whole house — often reducing heating and cooling bills by 5–15%.
- Can spray foam touch a chimney?
- No. Keep all insulation and foam 3 inches away from B-vent and masonry chimneys and use metal flashing with high-temperature sealant instead.
Insulation gear worth owning
The tools and materials that show up on almost every insulation job.

Loctite Tite Foam Gaps & Cracks Spray Foam Sealant, 12 fl oz Can, 1 Pack - Polyurethane Expanding Insulation
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Holikme Weather Stripping Door Seal, Shower Door Seal Strip,1.8" W-33Feet | Flexible Door Seal, Seals Gaps up to 1.2", Helps Reduce Air Leaks & Dust, For Doors & Windows
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Outlet Insulation Foam Gaskets | 50 Pack Draft Sealers for Outlets & Switches | Fits Duplex, Toggle & Rocker Wall Plates | Ideal for Homes, Offices & Commercial Spaces
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Tenmat FF130E Recessed Light Draft Stop Covers (Case of 20); Keeps Insulation Away From Hot Light Can; Saves Energy by Eliminating Draft Through your Recessed Light Fixture; Maintenance Free
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